feat(rejects): attribute Ausschuss to the cart's cycle interval (median cycle)

The station's /reject now uses the booked-against cart's stored cycle interval
(temper_tracking ttCycleFirstId/LastId/Count, migration 009): body.ttId — until
now only logged — resolves the interval's MEDIAN cycle for rejCycleID/rejToolNo/
rejCycletimeAct/rejArticleID instead of the press's latest cycle (MAX(id)), and
writes rejTtId (audit link). Self-contained probes/resolver (no fastpress import);
falls back to MAX(id) pre-009 / when no ttId or interval. Returns CY.<ttId>:<a>-<b>.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>

api/routes.py

@@ -263,6 +263,119 @@ def _flow_for(
     return _flow(not_sent, 0, agg["on_way"], agg["in_oven"], agg["finished"])
 
 
+# ── cart<->cycle attribution (migration 009) ────────────────────────────────────
+# A tempered cart's parts were made hours earlier across a RANGE of press cycles, so a
+# reject booked against a cart must attribute to a cycle that actually produced a part
+# on it — not the press's latest cycle (MAX(id)). fastpress print_label snapshots each
+# cart's cycle interval onto its temper_tracking row; here we read it back and pick the
+# interval's MEDIAN cycle. Self-contained copies of the fastpress rejects.py logic (this
+# module ships as its own repo and MUST NOT import the sibling fastpress package).
+
+_CART_CYCLE_COLUMNS: Optional[bool] = None
+_REJ_TTID_COLUMN: Optional[bool] = None
+
+
+def _has_cart_cycle_columns() -> bool:
+    """Whether ``temper_tracking.ttCycleFirstId`` exists yet (migration 009). Cached.
+    Absent (pre-009) → reject attribution falls back to the legacy ``MAX(id)`` cycle."""
+    global _CART_CYCLE_COLUMNS
+    if _CART_CYCLE_COLUMNS is not None:
+        return _CART_CYCLE_COLUMNS
+    try:
+        rows = run_select_query(
+            "SELECT COUNT(*) AS c FROM information_schema.COLUMNS "
+            "WHERE TABLE_SCHEMA = 'production' AND TABLE_NAME = 'temper_tracking' "
+            "AND COLUMN_NAME = 'ttCycleFirstId'",
+            {},
+        )
+        _CART_CYCLE_COLUMNS = bool(rows and int(rows[0]["c"]) > 0)
+        return _CART_CYCLE_COLUMNS
+    except Exception as e:  # noqa: BLE001 — transient probe failure: do NOT cache, retry next call
+        logger.warning("cart-cycle column probe failed (assuming absent, will retry): %s", e)
+        return False
+
+
+def _has_rej_ttid_column() -> bool:
+    """Whether ``production.rejects.rejTtId`` exists yet (migration 009). Cached.
+    Present → the INSERT records the booked-against cart ttId; absent → column omitted."""
+    global _REJ_TTID_COLUMN
+    if _REJ_TTID_COLUMN is not None:
+        return _REJ_TTID_COLUMN
+    try:
+        rows = run_select_query(
+            "SELECT COUNT(*) AS c FROM information_schema.COLUMNS "
+            "WHERE TABLE_SCHEMA = 'production' AND TABLE_NAME = 'rejects' "
+            "AND COLUMN_NAME = 'rejTtId'",
+            {},
+        )
+        _REJ_TTID_COLUMN = bool(rows and int(rows[0]["c"]) > 0)
+        return _REJ_TTID_COLUMN
+    except Exception as e:  # noqa: BLE001 — transient probe failure: do NOT cache, retry next call
+        logger.warning("rejTtId column probe failed (assuming absent, will retry): %s", e)
+        return False
+
+
+def _resolve_reject_cycle(conn, press: str, ordernumber: str, tt_id, has_cycle_cols: bool):
+    """Resolve the ONE cycle a reject references → ``(toolNo, cycletimeAct, articleId,
+    cycleId, intervalStr|None)``. Faithful copy of fastpress ``rejects._resolve_reject_cycle``.
+
+    Cart booking (``tt_id`` given, migrated box, cart has a stored interval): attribute to
+    the interval's MEDIAN cycle (``ORDER BY id LIMIT 1 OFFSET (count-1)//2``). The cart
+    row's ``ttOrdernumber`` is authoritative for the cycle predicate. Otherwise fall back
+    to the legacy latest cycle (``MAX(id)``) — verbatim as before."""
+    import json
+
+    order_pred = "(Joborder = :orderno OR JSON_CONTAINS(Joborder, :orderjson))"
+    interval_str = None
+    rep = None
+    if has_cycle_cols and tt_id is not None:
+        snap = conn.execute(
+            text(
+                "SELECT ttOrdernumber, ttCycleFirstId, ttCycleLastId, ttCycleCount "
+                "FROM production.temper_tracking WHERE ttId = :ttId"
+            ),
+            {"ttId": tt_id},
+        ).fetchone()
+        if snap is not None and snap[1] is not None and snap[2] is not None:
+            snap_order = snap[0] or ordernumber
+            first_id, last_id = int(snap[1]), int(snap[2])
+            cnt = int(snap[3]) if snap[3] is not None else 1
+            off = max(0, (cnt - 1) // 2)  # median cycle of the cart's interval
+            rep = conn.execute(
+                text(
+                    "SELECT ToolNo, T_Cycle_Act, ArticleID, CycleID FROM production.cycles_new "
+                    f"WHERE Press = :press AND {order_pred} AND id BETWEEN :first AND :last "
+                    "ORDER BY id ASC LIMIT 1 OFFSET :off"
+                ),
+                {
+                    "press": press, "orderno": snap_order, "orderjson": json.dumps(snap_order),
+                    "first": first_id, "last": last_id, "off": off,
+                },
+            ).fetchone()
+            if rep is not None:
+                interval_str = f"CY.{tt_id}:{first_id}-{last_id}"
+    if rep is None:
+        rep = conn.execute(
+            text(
+                "SELECT ToolNo, T_Cycle_Act, ArticleID, CycleID "
+                "FROM production.cycles_new WHERE id = ("
+                "  SELECT MAX(id) FROM production.cycles_new "
+                f"  WHERE Press = :press AND {order_pred}"
+                ") LIMIT 1"
+            ),
+            {"press": press, "orderno": ordernumber, "orderjson": json.dumps(ordernumber)},
+        ).fetchone()
+    mold = rep[0] if rep else None
+    cycletime = rep[1] if rep else None
+    raw_art_id = rep[2] if rep else None
+    cycle_id = rep[3] if rep else None
+    try:
+        art_id = int(raw_art_id) if raw_art_id is not None else None
+    except (ValueError, TypeError):
+        art_id = None
+    return mold, cycletime, art_id, cycle_id, interval_str
+
+
 # ── request schema ────────────────────────────────────────────────────────────
 
 
@@ -394,29 +507,16 @@ def reject(body: RejectBody) -> dict[str, Any]:
     if count <= 0 or reason_id <= 0:
         return {"success": False, "error": "bad_request", "message": "count and reason must be positive"}
 
-    import json
+    has_cycle_cols = _has_cart_cycle_columns()
-
+    has_rej_ttid = _has_rej_ttid_column()
     try:
         with transaction() as conn:
-            # Latest cycle for this press + joborder (direct match or JSON list).
+            # Resolve the ONE cycle this reject references: the cart's interval median
-            cycle_row = conn.execute(
+            # when booked against a tempered cart (body.ttId), else the legacy latest
-                text(
+            # cycle (MAX(id)). See _resolve_reject_cycle.
-                    "SELECT ToolNo, T_Cycle_Act, ArticleID, CycleID "
+            mold, cycletime, art_id, cycle_id, interval_str = _resolve_reject_cycle(
-                    "FROM production.cycles_new WHERE id = ("
+                conn, press, ordernumber, body.ttId, has_cycle_cols
-                    "  SELECT MAX(id) FROM production.cycles_new "
+            )
-                    "  WHERE Press = :press AND (Joborder = :orderno OR JSON_CONTAINS(Joborder, :orderjson))"
-                    ") LIMIT 1"
-                ),
-                {"press": press, "orderno": ordernumber, "orderjson": json.dumps(ordernumber)},
-            ).fetchone()
-            mold = cycle_row[0] if cycle_row else None
-            cycletime = cycle_row[1] if cycle_row else None
-            raw_art_id = cycle_row[2] if cycle_row else None
-            cycle_id = cycle_row[3] if cycle_row else None
-            try:
-                art_id = int(raw_art_id) if raw_art_id is not None else None
-            except (ValueError, TypeError):
-                art_id = None
 
             # Article desc / target cycletime — active first, finished as fallback.
             part = target_cycletime = None
@@ -451,33 +551,44 @@ def reject(body: RejectBody) -> dict[str, Any]:
             reason_de = reason_row[0] if reason_row else ""
             reason_en = reason_row[1] if reason_row else ""
 
+            # rejCycletimeAct is NOT NULL — coalesce a missing cycle to 0.0. rejTtId
+            # (migration 009) records the booked-against cart for a durable reject→cart
+            # audit link, appended only when the column exists (pre-009 boxes omit it).
+            cols = ["rejPress", "rejOrdernumber", "rejArticleDesc", "rejReason_INT",
+                    "rejReason_DE", "rejReason_EN", "rejQuantity", "rejTargetCycletime",
+                    "rejCycletimeAct", "rejToolNo", "rejCycleID", "rejArticleID"]
+            vals = [":press", ":orderno", ":part", ":reason_int", ":reason_de", ":reason_en",
+                    ":quantity", ":target_cycletime", ":cycletime_act", ":toolno",
+                    ":cycle_id", ":article_id"]
+            binds = {
+                "press": press,
+                "orderno": ordernumber,
+                "part": part,
+                "reason_int": reason_id,
+                "reason_de": reason_de,
+                "reason_en": reason_en,
+                "quantity": count,
+                "target_cycletime": target_cycletime,
+                "cycletime_act": cycletime if cycletime is not None else 0.0,
+                "toolno": mold,
+                "cycle_id": cycle_id,
+                "article_id": art_id,
+            }
+            if has_rej_ttid and body.ttId is not None:
+                cols.append("rejTtId")
+                vals.append(":rej_ttid")
+                binds["rej_ttid"] = body.ttId
+
             conn.execute(
                 text(
-                    "INSERT INTO production.rejects "
+                    "INSERT INTO production.rejects (" + ", ".join(cols) + ") "
-                    "(rejPress, rejOrdernumber, rejArticleDesc, rejReason_INT, rejReason_DE, rejReason_EN, "
+                    "VALUES (" + ", ".join(vals) + ")"
-                    "rejQuantity, rejTargetCycletime, rejCycletimeAct, rejToolNo, rejCycleID, rejArticleID) "
-                    "VALUES (:press, :orderno, :part, :reason_int, :reason_de, :reason_en, "
-                    ":quantity, :target_cycletime, :cycletime_act, :toolno, :cycle_id, :article_id)"
                 ),
-                {
+                binds,
-                    "press": press,
-                    "orderno": ordernumber,
-                    "part": part,
-                    "reason_int": reason_id,
-                    "reason_de": reason_de,
-                    "reason_en": reason_en,
-                    "quantity": count,
-                    "target_cycletime": target_cycletime,
-                    # rejCycletimeAct is NOT NULL — coalesce a missing cycle to 0.0.
-                    "cycletime_act": cycletime if cycletime is not None else 0.0,
-                    "toolno": mold,
-                    "cycle_id": cycle_id,
-                    "article_id": art_id,
-                },
             )
-        logger.info("temper_rejects booked press=%s order=%s ttId=%s count=%s reason=%s",
+        logger.info("temper_rejects booked press=%s order=%s ttId=%s count=%s reason=%s cycles=%s",
-                    press, ordernumber, body.ttId, count, reason_id)
+                    press, ordernumber, body.ttId, count, reason_id, interval_str or "MAX(id)")
-        return {"success": True, "message": "Ausschuss gebucht"}
+        return {"success": True, "message": "Ausschuss gebucht", "cycles": interval_str}
     except Exception as e:  # transaction() already rolled back on exit
         logger.error("temper_rejects reject write failed press=%s order=%s: %s", press, ordernumber, e, exc_info=True)
         # 200 + success:False on purpose (see the note at the top of this handler) so